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Ceramic Intalox Saddle with excellent acid resistance and heat resistance. They can resist to corrosion of various inorganic acids, organic acids and organic solvents except hydrofluoric acid, and can be used in high or low temperature conditions. Consequently their application ranges are very wide. Ceramic Intalox Saddle can be used in the drying columns, absorbing columns, cooling towers, scrubbing towers in chemical industry, metallurgy industry, coal gas industry, oxygen producing industry, etc. Ceramic Saddles are used in two main fields but have different properties depending on the application. One field is the chemical and petrochemical industries and another is in environmental areas such as RTO equipment.
| SiO2 + Al2O3 | >92% | CaO | <1.0% |
| SiO2 | >76% | MgO | <0.5% |
| Al2O3 | >17% | K2O+Na2O | <3.5% |
| Fe2O3 | <1.0% | Other | <1% |
| Water absorption | <0.5% | Moh's hardness | >6.5 scale |
| Porosity | <1% | Acid resistance | >99.6% |
| Specific gravity | 2.3-2.40 g/cm3 | Alkali resistance | >85% |
| Max operation temp | 920~1100℃ | ||
| Size | Thickness (mm) |
Specific surface (m2/m3) |
Void volume (%) |
Dry packing (m-1) |
Package density (kg/m3) |
|---|---|---|---|---|---|
| 1” (25mm) | 3-4 | 250 | 74 | 320 | 700 |
| 3/2’’(38mm) | 4-5 | 164 | 78 | 170 | 600 |
| 2” (50mm) | 5-6 | 120 | 77 | 130 | 510 |
| 3” (75mm) | 8-10 | 95 | 77 | 127 | 500 |
| Nominal size | Alias DN | Diameter of deck D | Outside diameter L | Height H | Wall thickness T | Width W |
|---|---|---|---|---|---|---|
| 1/2 inch | 13 | 13 ± 1.0 | 20 ± 1.4 | 10 ± 1.0 | 2.0 ± 1.0 | 10 ± 2.0 |
| 5/8 inch | 16 | 16 ± 2.0 | 24 ± 1.5 | 12 ± 1.0 | 2.0 ± 1.0 | 12 ± 2.0 |
| 3/4 inch | 19 | 19 ± 5.0 | 28 ± 5.0 | 20 ± 3.0 | 3.0 ± 1.0 | 20 ± 3.0 |
| 1 inch | 25 | 25 ± 4.0 | 38 ± 4.0 | 22 ± 3.0 | 3.5 ± 1.0 | 22 ± 2.0 |
| 1-1/2 inch | 38 | 38 ± 4.0 | 60 ± 4.0 | 35 ± 5.0 | 4.0 ± 1.5 | 35 ± 5.0 |
| 2 inch | 50 | 50 ± 6.0 | 80 ± 6.0 | 48 ± 5.0 | 5.0 ± 1.5 | 40 ± 4.0 |
| 3 inch | 76 | 76 ± 8.0 | 114 ± 8.0 | 60 ± 6.0 | 9.0 ± 1.5 | 60 ± 6.0 |
| Package type | Container load capacity | ||
|---|---|---|---|
| 20 GP | 40 GP | 40 HQ | |
| Ton bag put on pallets | 20-22 m3 | 40-42 m3 | 40-44 m3 |
| Plastic 25kg bags put on pallets with film | 20 m3 | 40 m3 | 40 m3 |
| Cartons put on pallets with film | 20 m3 | 40 m3 | 40 m3 |
| Delivery time | Within 7 working days (for common type) | 10 working days (for common type) | 10 working days (for common type) |
They are widely applied in two main sectors: the chemical and petrochemical industries for drying, absorbing, cooling, and scrubbing columns, and environmental engineering systems like RTO equipment.
They possess an acid resistance rate exceeding 99.6% and can effectively resist corrosion from inorganic acids, organic acids, and organic solvents, with the sole exception of hydrofluoric acid.
Ceramic Intalox Saddles maintain operational stability under intense thermal environments, with maximum operating temperatures ranging between 920°C and 1100°C.
Standard sizes range from 1/2 inch to 3 inches (including 1/2", 5/8", 3/4", 1", 1-1/2", 2", and 3"), catering to different flow capacity and surface area requirements.
Goods are packaged using ton bags on pallets, 25kg plastic bags on wrapped pallets, or cartons on wrapped pallets, with loading capacities between 20 m³ and 44 m³ depending on container size.
For common specification types, standard orders are prepared and dispatched within 7 working days for 20 GP loads, and within 10 working days for 40 GP and 40 HQ containers.
